Looking for reliable disposable mask suppliers in the USA? This guide compares 10 established companies serving the U.S. market, including manufacturers of surgical masks, disposable respirators, N95 masks, and other single-use face protection products.

For hospitals, medical distributors, industrial safety companies, wholesalers, and private-label buyers, choosing a disposable mask supplier is about more than price. Product certification, filtration performance, production capacity, supply consistency, packaging, and lead time can all affect your purchasing decision.

Below, we look at 10 companies worth considering when sourcing disposable face masks in the United States.

What Should You Look for in a Disposable Mask Supplier?

Before comparing suppliers, it helps to define what makes a disposable mask supplier reliable.

For U.S. buyers, the first consideration should be the type of mask required. A basic disposable face mask, an ASTM-rated surgical mask, and a NIOSH-approved N95 respirator are not interchangeable products.

Depending on the application, buyers may need to evaluate:

• Filtration performance
• Fluid resistance
• Breathability
• Fit and wearer comfort
• NIOSH approval for respirators
• FDA requirements for applicable medical devices
• ASTM performance levels for surgical masks
• Material construction
• Packaging and labeling
• Private-label capability
• Minimum order quantities
• Production capacity
• Lead time and shipping options

For example, 3M and Honeywell offer extensive disposable respirator portfolios, while companies such as Prestige Ameritech focus heavily on medical and surgical masks.

Top 10 Disposable Mask Suppliers in the USA

1. 3M

Best for: N95 respirators, industrial respiratory protection, healthcare applications

3M is one of the most recognizable names in respiratory protection in the U.S. market. Its disposable respirator portfolio includes N95 models, healthcare respirators, particulate respirators, and specialized products for different workplace environments.

The company offers both cup-style and flat-fold disposable respirators. Its product range includes well-known series such as the 3M Aura and VFlex lines.

3M is particularly suitable for buyers who need established respiratory protection products and extensive distributor availability.

Best suited for: Industrial distributors, healthcare organizations, construction, manufacturing, and workplace safety programs.

2. Honeywell

Best for: N95 disposable respirators and industrial safety

Honeywell is another major name in the U.S. respiratory protection market. Its disposable mask portfolio includes flat-fold and molded-cup N95 respirators.

For example, the Honeywell DF300 N95 is a NIOSH-approved disposable respirator featuring multilayer filtration media, an adjustable nose clip, and welded head straps.

Honeywell also offers different respirator configurations for workplace environments where fit, comfort, and particulate protection are important.

Best suited for: Industrial companies, construction, manufacturing, maintenance, and professional PPE distributors.

3. Moldex

Best for: American-made disposable respirators

Moldex is particularly interesting for buyers searching for Made in USA disposable respirators.

The company states that its disposable respirators are manufactured in the United States and offers N95, N99, N100, P95, P100, and R95 products. Its portfolio also includes healthcare respirators and surgical N95 models.

Moldex places strong emphasis on comfort and industrial usability, with features such as its Dura-Mesh shell and different strap configurations.

Best suited for: Construction, manufacturing, food processing, industrial safety, and healthcare.

4. Prestige Ameritech

Best for: U.S.-made surgical masks and medical PPE

Prestige Ameritech is one of the most relevant suppliers for buyers specifically searching for American-made surgical masks.

The Texas-based manufacturer describes itself as the largest wholly domestic surgical mask manufacturer in the United States. Its ProGear product line includes surgical masks, N95 respirators, face shields, and other healthcare PPE.

Its products include ASTM-rated surgical masks and surgical N95 respirators. The company also offers private-label and contract manufacturing for selected medical products.

Best suited for: Hospitals, healthcare distributors, medical brands, government buyers, and private-label customers.

5. Protective Health Gear

Best for: Made-in-USA N95 and high-filtration masks

Protective Health Gear, often referred to as PHG, focuses on American-made respiratory and face protection products.

Its portfolio includes a NIOSH-approved N95 respirator as well as high-filtration face masks. The company states that its products are manufactured in the United States, with production based in New Jersey.

For buyers who prioritize domestic sourcing, PHG can be an option worth evaluating.

Best suited for: Healthcare, government procurement, workplace safety, and organizations prioritizing U.S. manufacturing.

6. Louis M. Gerson

Best for: Respiratory protection and industrial applications

Louis M. Gerson is a long-established U.S. respiratory protection manufacturer based in Massachusetts.

The company is known for disposable respirators and related respiratory PPE, including N95 products. U.S. government procurement records also identify Gerson as a U.S. manufacturer of disposable respirators.

Its background in filtration and respiratory protection makes it particularly relevant to industrial buyers rather than consumers looking for basic everyday masks.

Best suited for: Industrial safety distributors, manufacturing, construction, and professional respiratory protection programs.

7. Medline

Best for: Healthcare procurement and broad PPE sourcing

Medline is a major U.S. healthcare supply and distribution company with a broad portfolio of disposable PPE.

Its face protection range includes ASTM-rated surgical masks, NIOSH-approved respirators, face shields, and other PPE.

Medline has also invested in North American face-mask manufacturing. The company announced plans to manufacture face masks at its Georgia facility, with projected production capacity of up to 36 million masks per month when its planned lines were fully operational.

For hospitals and healthcare organizations, Medline's major advantage is not simply masks but its broader healthcare supply-chain infrastructure.

Best suited for: Hospitals, clinics, healthcare networks, medical distributors, and institutional procurement.

8. Kimberly-Clark

Best for: Healthcare and workplace PPE

Kimberly-Clark is another major name buyers may encounter when sourcing disposable medical and protective products in the U.S.

Its professional healthcare business has historically included surgical masks, respirators, and other protective products. For large healthcare procurement programs, the company's established brand recognition and distribution network can make it relevant during supplier evaluation.

For buyers considering Kimberly-Clark, it is important to verify the exact mask model, current manufacturing location, applicable approvals, and availability before placing a large order.

Best suited for: Healthcare institutions, professional distributors, and large organizations with established procurement systems.

9. Halyard / Owens & Minor

Best for: Medical and surgical PPE supply

Halyard has been a well-known name in healthcare protective products, particularly surgical masks and other medical PPE. Its healthcare product business became part of Owens & Minor, giving buyers another established channel for medical supply procurement.

The brand is particularly relevant to hospitals and healthcare distributors looking for disposable surgical and procedural protection.

When comparing Halyard products with other disposable mask manufacturers, buyers should evaluate the specific product's ASTM classification, intended use, packaging configuration, and current supply availability.

Best suited for: Hospitals, healthcare systems, medical distributors, and clinical applications.

10. Alpha Pro Tech

Best for: Disposable protective products and specialized PPE

Alpha Pro Tech is another company that has been associated with disposable protective products and respiratory protection in the U.S. market.

Its product portfolio and manufacturing capabilities make it relevant for buyers looking beyond the largest multinational PPE brands.

For distributors and organizations sourcing disposable face protection, Alpha Pro Tech can be included in a broader supplier comparison, especially when evaluating domestic production and specialized PPE options.

Best suited for: Industrial distributors, healthcare, construction, and professional PPE procurement.

U.S. Disposable Mask Suppliers vs. Overseas Manufacturers 

For many U.S. buyers, the question isn't simply "Which American mask supplier is best?"

A more practical question is:

Should I source disposable masks from a U.S. manufacturer or an experienced overseas PPE factory?

The answer depends on your purchasing model.

U.S. suppliers may offer:

• Domestic manufacturing
• Shorter domestic delivery times
• Familiar U.S. regulatory requirements
• Established healthcare distribution networks
• Easier communication for domestic procurement

Overseas manufacturers may offer:

• More competitive bulk pricing
• Large production capacity
• Flexible packaging options
• OEM and private-label services
• Product customization
• Broader disposable PPE sourcing from one factory

For importers, wholesalers, distributors, and private-label brands, overseas manufacturing can be particularly attractive when annual purchasing volume is significant.

An Alternative for U.S. Buyers: LIONCARE

If your priority is not necessarily "Made in USA", but rather a combination of bulk pricing, OEM capability, flexible customization, and one-stop disposable PPE sourcing, it is worth looking beyond the U.S. domestic supplier market.

LIONCARE, headquartered in China, has manufactured disposable protective products since 2008 and supplies customers in more than 50 countries. The company operates a 58,000 m² production facility with clean-room manufacturing areas, laboratory capabilities, and large-scale production capacity.

Its disposable mask range includes 3-ply nonwoven medical face masks, Type I/Type IIR masks, ear-loop masks, tie-on masks, and other disposable face protection products.

For example, the LIONCARE LCF201 disposable medical face mask uses a three-layer polypropylene/melt-blown/polypropylene construction and is available with customized colors and logos.

 LIONCARE LCF201 disposable medical face mask

This can be useful for U.S. importers looking for:

• Bulk disposable face masks
• Private-label face masks
• Custom logo masks
• OEM disposable PPE
• Mixed PPE sourcing
• Competitive factory-direct pricing
• Long-term supply partnerships

LIONCARE also manufactures disposable coveralls, isolation gowns, caps, shoe covers, and other single-use PPE, allowing buyers to consolidate multiple disposable PPE categories with one supplier.

For U.S. buyers comparing suppliers, the right question is not always "Who has the lowest mask price?" It is "Which supplier can consistently deliver the right product, documentation, quality, and quantity for my market?"

 Learn more aabout LIONCARE

How to Choose the Right Disposable Mask Supplier

Before signing a long-term supply agreement, ask each supplier for the following:

1. Product specifications

Confirm the mask type, number of layers, material composition, dimensions, filtration performance, and intended application.

2. Compliance documentation

Ask for current test reports, certificates, registrations, and applicable regulatory documentation rather than relying only on product descriptions.

3. Production capacity

A supplier may provide an attractive sample but struggle when your order increases from 100,000 pieces to several million.

4. Quality control

Ask how raw materials, production batches, finished masks, packaging, and shipment quantities are inspected.

5. Packaging options

For distributors and private-label brands, confirm whether the supplier can provide custom boxes, polybags, labels, barcodes, cartons, and other packaging requirements.

6. MOQ and lead time

A low unit price is not useful if the MOQ is too high or the lead time does not fit your inventory plan.

7. Sample approval

Always approve a production sample before placing a large order, especially for private-label disposable masks.

Final Thoughts

The U.S. disposable mask market includes a mix of large multinational PPE companies, domestic manufacturers, healthcare suppliers, and specialized respiratory protection producers.

3M, Honeywell, Moldex, Prestige Ameritech, Protective Health Gear, Louis M. Gerson, Medline, Kimberly-Clark, Halyard/Owens & Minor, and Alpha Pro Tech are all worth considering depending on your application and sourcing requirements.

However, the best supplier for a U.S. distributor is not necessarily the biggest company.

If your business requires bulk disposable masks, OEM/private-label production, customized packaging, competitive factory pricing, or multiple categories of disposable PPE, comparing U.S. suppliers with experienced international manufacturers can give you a much broader sourcing strategy.

For U.S. importers and distributors evaluating an overseas disposable mask manufacturer, LIONCARE can provide disposable face masks together with a wider range of disposable PPE from one manufacturing partner.

Looking for a disposable mask supplier for your next bulk order? Contact LIONCARE to discuss product specifications, packaging, MOQ, samples, and OEM requirements.